Medical Device Prototyping

From early prototypes to final parts, APT-Mold’s facilities and expertise enable us to optimize the design of your custom medical prototypes and production components while reducing costs.

Healthcare and Medical Device

Faster Medical Device Development & Prototyping

APT-Mold is dedicated to delivering high-precision custom medical prototypes that streamline the entire design, testing, and validation process. As a leading medical device prototyping company, we leverage advanced CNC machining and 3D printing technologies to deliver rapid, accurate solutions tailored to your needs.

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Common Medical Device Prototyping & Manufacturing Services

APT continuously scales its offerings, delivering an ever-expanding menu of manufacturing capabilities

Injection Molding

Injection molding delivers highly efficient, cost-effective solutions for medical devices, ensuring superior quality and streamlined production timelines to meet industry standards.

CNC Machining

Advanced CNC machining accelerates manufacturing cycles, reduces development costs, and enables precise customization, meeting the rigorous demands of modern medical device prototyping.

Vacuum Casting

Vacuum casting streamlines product development for medical devices, delivering high-quality prototypes and end-use components that accelerate market readiness and ensure precision.

Sheet Metal

Sheet metal fabrication services offer durability and versatility, making them essential for medical device prototyping and ideal for manufacturing robust components used in diagnostic equipment, surgical tools, and medical enclosures.

What Materials Work Best for Healthcare and Medical Devices

The selection of suitable materials is a crucial step in medical device design and influences the safety and performance of medical devices.

Polypropylene (PP) – It is a durable and flexible material that can be used for various medical applications such as syringes, specimen bottles, pans, vials, and pill dispensers. More advantages include chemical resistance, steam sterilization, and anti-bacteria, which are important qualities needed for medical supplies present in a health facility.

 

Polycarbonate (PC) – It’s inherent strength, excellent optical clarity, high heat distortion temperature, and dimensional stability make it an ideal material choice for demanding, critical healthcare applications including thin-walled parts, surgical instruments, drug delivery systems, hemodialysis membranes, blood reservoirs, and blood filters. PC also can withstand gamma rays for proper sterilization.

 

Polysulfone (PSU) – PSU offers goods toughness and strength along with excellent dimensional stability. It is commonly used in neurovascular, cardiovascular, and drug delivery applications.  It performs well even under the most rigorous sterilization methods, including steam, radiation, and ethylene oxide, and vaporized hydrogen peroxide.

 

PEEK – Medical devices made out PEEK offer superior fatigue properties and low moisture absorption, which is critical in implantable devices. PEEK components are also more compatible with diagnostic imaging with no artifacts. Some grades of PEEK are radiolucent. Biocompatibility and biostability of load-bearing medical implants is another critical area in which PEEK excels. PEEK can also be manufactured using many different methods such as CNC machining and injection molding.

 

Stainless Steel – With its diverse range of grades, stainless steel serves in a myriad of medical applications. From surgical trays to sterilization equipment and medical tubing, stainless steel proves its versatility. A particularly hard, tough and strong stainless steel, 17-4 PH stainless steel is used in the manufacturing of various non-implantable medical devices such as diagnostic equipment, support devices, and therapy instruments. Its excellent corrosion resistance and durability make it a preferred choice for these critical applications.

 

Aluminum – Aluminum devices are often utilized for orthopedic, endoscopic, spinal, trauma and surgical scenarios. That is in addition to non-specialized hospital equipment, including trays, bedpans, containers, and cases. Aluminum is lighter weight than stainless steel and more durable and hygienic than most plastics.

How to work with us

Step 1

Click the “Request a Quote” button and follow the simple steps to start your medical device prototyping project.

Step 2

Receive a detailed project quotation for your medical device prototyping within 24 hours.

Step 3

Confirm your order to initiate the manufacturing of your requirements.

Step 4

Deliver your completed medical parts worldwide to your specified location.

4 STEPS WORK WITH US

Step 1

Upload CAD files and submit the important details about your project.

Step 2

Get quote with DFM analysis within 1 day.

Step 3

Confirm Quote and Manufacturing Begins.

Step 4

Qualified parts are delivered straight to your doorstep.

What they say about us

Medical Device Prototyping FAQs

Frequently Asked Questions

Here are the answers to the frequently asked questions. Any other questions, please feel free to contact us at enquiry@apt-mold.com.

Prototyping plays a crucial role in healthcare innovation by developing practical and effective solutions to address complex medical challenges. It helps identify design flaws early, allowing for quick adjustments and saving valuable development time and resources.

At APT-Mold, our medical device prototyping services help visualize intricate designs and refine them for real-world application. We focus on patient safety and usability testing, creating functional prototypes that support thorough evaluation, reduce risks, and improve outcomes. From concept to validation, our expertise ensures medical devices meet industry standards and patient needs.

APT-Mold provides high-quality medical prototypes for design validation and testing. While our custom prototyping medical devices are manufactured to precise standards, clinical use requires regulatory approval. Ensure compliance with clinical requirements by consulting your regulatory team before use.

Medical device prototyping requires precision, biocompatible materials, and balancing speed with quality. Compliance with strict regulations adds complexity, making thorough testing essential. APT-Mold offers trusted medical prototyping services to address these challenges efficiently.

We stand out among medical prototyping companies due to our commitment to precision, speed, and customization. Our extensive experience in prototyping medical devices ensures high-quality results, and our customer-centric approach allows us to adapt to your specific project needs. Whether you require a single prototype or a small production run, we provide cost-effective and scalable solutions.

We work with a wide range of biocompatible and high-performance materials suitable for medical prototyping, including medical-grade polypropylene, PEEK, stainless steel, and aluminum. Our expertise in custom prototyping medical devices ensures that we select the most suitable materials for durability, safety, and compliance with regulatory requirements.

Yes! Our medical prototyping service is designed to accommodate fast development cycles, allowing you to accelerate time-to-market. With our in-house manufacturing capabilities, we deliver high-quality medical prototypes with quick turnaround times, enabling rapid design validation and early-stage testing.

Please put all files into one folder and compress the folder into a ZIP or RAR file before uploading(Max 20MB).
Please try to include the following information:
3D Drawing | Material | Quantity | Color | 2D Drawings if available | Surface Finish